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PEAK PERFORMANCE OF TRACTORS AND OTHER DIESEL ENGINES

Tractors and other diesel engines on the farm require considerably less fuel if properly operated and maintained. Achieving (and maintaining) peak performance of your engines will Checking Air Filterresult in many benefits such as high fuel efficiency, reduced maintenance expenses, reduced down-time, and extended life. Strategies for achieving peak performance include:

Check fuel injectors. Dirty fuel injectors can cause inefficient combustion of fuel and some loss of power. Clean the injectors if you see black smoke coming from the exhaust. Use a fuel injector additive in the fuel on a periodic basis for minor cleaning.

Service air cleaners. Dirty air cleaners restrict the flow of air needed for fuel combustion process. The air required for burning just one gallon of #2 diesel fuel is approximately 1,300 cubic feet! Restricting the air flow means there is excess fuel in the fuel-air mixture, resulting in less available power, increased fuel consumption, and obnoxious emissions from the engine. Check the airflow indicator found on most air cleaners to see if there is a problem. Black exhaust smoke is another indicator that your engine is not getting enough air for complete combustion.

Fuel Filter
Keep your fuel system clean. Replace the fuel filters as often as necessary. Fuel filters on diesel engines are more critical than those on gasoline engines because dirt or other small particles can ruin the fuel injector systems. If fuel filters are generally dirty after, let's say, 200 hours of operation, then replace the fuel filters more frequently. Examine the old fuel filter when you replace it. Cut it in half. Does it feel slippery and slimy? Check if algae or other contaminants are present in the filter. Show the fuel filter to your fuel supplier to get recommendations. Servicing fuel filters and air cleaners on a frequent basis is very cheap insurance.

Motor OilUse the proper viscosity of motor oil. Oils that are too thick (high viscosity) decrease power and lubrication and increase fuel consumption. Oils that are too thin (low viscosity) do not provide the protection needed in the engine and drive train.

 

TractorUse the right size tractor for the job. Certainly you don't want to use a 200 hp tractor for trimming the grass along the driveway. It would be just as silly to try to use a 30 hp tractor to pull a 4-bottom plow through heavy clay soils.

Operate tractors in higher speed gears and lower throttle settings. Most tractors are seldom operated at conditions when the total power capacity of the tractor is required. Therefore, when the drawbar loads are reduced, shift to a higher gear and reduce the throttle setting to get the desired forward speed. Problems with operating tractors in low gears at high engine speeds are increases in fuel consumption and wear on the drive train. You can do the "shift up-throttle down" routine manually. Many of the newer tractors have the option for infinitely or continuously variable transmissions to achieve greater fuel efficiency without the need for manual adjustments.

Use proper ballast. Farm tractors are designed to be operated with additional weight or ballast when pulling heavy loads to reduce wheel slip. Insufficient ballast can cause excessive wheel slip and increased fuel consumption. Drive wheel slip should be no more than about 10% for optimum efficiency. Some slip is desirable under heavy loads to Checking Tire Pressurereduce the wear and tear on the drive train of the tractor. Click here to get instructions on how to measure wheel slip.

Check tire pressures frequently. During periods of heavy usage, check tires on a weekly basis for proper inflation. Don't wait until the tires look low or flat. Tire pressure that is just 4 psi low can result in an 8% increase in fuel consumption.


Replace drive tires that have excessive wear. Worn tires cause an increase in fuel consumption because of increased wheel slip resulting from poor traction. A radial-ply drive tire has more flex in the sidewall of the tire, which can increase traction when compared to the same size bias-ply tire. Although radial tires are more expensive, these tires outperform bias tires because of their unique design features.

Conservation Tillage
Practice conservation tillage. The big advantage of reduced-till, low-till, or no-till systems is that you are reducing the number of tractor passes through the field, thereby reducing fuel consumption, soil compaction, and soil erosion. But you need to be aware of the increased expenses for chemicals.


Keeping Tools Sharp
Keep all ground-engaging tools sharp. Tools such as plowshares, coulters, and chisels must be kept sharp to maintain fuel efficiency, speed through the field, and overall equipment performance. Sharpen the tools on an as-needed basis and replace the worn-out parts when necessary.


Shut off diesel engines rather than idling for long periods. New studies show that significant fuel savings can be realized by not idling diesel engines for more than ten minutes.
Consider fuel additives. You may need to treat your fuel with an algaecide if you notice an algae problem when replacing fuel filters. An algaecide additive is more likely needed during warm weather. You may also need an additive during cold weather for easier starts. Before pouring any additives into your fuel storage tank, check with your fuel supplier to learn what additives have already been provided when your fuel was delivered.Fuel Storage
Limit fuel storage to no more than six months. Fuel stored longer than six months (either in the engine's fuel tank or in your on-farm storage tank) looses stability and develops varnishes. If longer storage becomes necessary for whatever reason, then ask your fuel supplier about a stability additive.

Make sure that fuel storage tanks on the farm meet local, state, and federal regulations. These regulations have been enacted to address minimizing the danger of fire and reducing the risk of environmental contamination because of spills and leakage.


Read the Operator's ManualRefer to your operator's manual. The manual contains critically important information such as proper oil viscosity, tire inflation pressures, ballasting, trouble-shooting tips, and recommended maintenance intervals.

Whenever we are able to reduce energy consumption, then at the same time we are able to improve the quality of our environment since less electricity needs to be generated and less petroleum needs to be imported and refined.


For more information please contact:

Dennis Buffington
Professor of Agricultural and Biological Engineering
Penn State University
Email: dbuffington@psu.edu
814-865-2971 (Voice)
814-863-1031 (FAX)


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Last Update: December 15, 2006